Although three sets of drill bits and corresponding aligning pins are illustrated, a typical kit might include half a dozen sizes or more since spindles are made in a wide range of upper end diameter. track means on said base plate along which said second mounting block may be slideably adjusted. 12 Picture Gallery: Baluster Jig Cheap Stair Parts . Successive sets of holes are drilled in the same manner, the jig being moved up the rail and reclamped for the drilling of each pair of holes with the aligning pin always being inserted in the last drilled hole before the jig is again clamped to the rail. Installing Iron Balusters On An Angle Look. By George Enterprises, Inc. (Pleasant Valley, PA), 144/106, 408/72B, 408/88, 408/97, 408/103, 408/72R, 408/72B, 408/115R, 408/115B, 408/87-89, 408/97, 408/103, 408/110-112, 33/628, 33/636, 33/638, 33/640-642, 144/104, 144/106, BY-GEORGE ENTERPRISES, INC. (COOPERSBURG,, PA, US), Click for automatic bibliography Still, we understand that for a single project $1200.00 may simply be cost-prohibitive. The aligning pin 88 includes a shank portion 94 adapted to slideably fit within the bore 86 of the guide member 82, and a tip portion 96 of a diameter substantially equal to that of one of the holes drilled into the stair rail. Updating our railing and balusters has been one of the easiest and biggest transformations to move our house away from 1993 to 2017. In FIG. The installation of stair rails is an intricate and time consuming process which normally requires the skills of an experienced finish carpenter. *By entering this, you will instantly see the 5% off coupon. If you're looking for an unbeatable range of professional quality routing jigs trust Trend Direct UK to bring you a huge variety of top of the line equipment so you always get the best tools for the job. Copyright © 2020 WoodStairs.com - Stair Parts & Supplies. Make sure this fits by entering your model number. The detachable portion 26a of the base plate is connected to the main portion thereof by means of a pair of aligning pins 98, one of each of which is secured to one of the base plate portions for sliding entry into corresponding aligned bores in the opposite portion. 1-6. Depth stop was very reliable and kept me from drilling into my work table. means for securing said second block in a desired position on said base plate. The guide member 82 is disposed within a cylindrical cavity 84 of the block 80, the axis of which is parallel to the plane of the base surface 28 but extends transversely to the length of said surface. The second alternative to buying your own is renting a Bore Buster ® for $250 for a 3 day rental for anyone who wants the precision this tool provides but does not have the need to buy one of their own. The hole pattern is designed specifically for mounting tensioners on end/corner posts and for drilling “through-holes” in mid posts. The stair spindle jig is made of two pieces of hardboard that are cut to the same width as the spindles. Drilling Elegant Simplistic Wholistic Design from "Baluster Jig … angularly adjustable drill guide means on each of said blocks. While our typical blogs do not address specific tools or products available on our site, LJ Smith’s Bore Buster ® is so perfectly suited for its job that it warrants special attention. Drilling Elegant. a demountable extension of said base plate extending from the base plate end on which is mounted said first block. and a plurality of drill bits of different diameters, each said drill bit having an extended shank portion of the same diameter, said drill shank diameter slideably fitting in said jig drill bushings. For use of the jig, as shown in FIG. What do I get ? This tool dramatically increases both the quality and speed of balustrade installation. 3 is an enlarged side elevational view partly in section showing the jig of FIGS. 1 is a partial side elevational view of a stair case with the stair rail in position over the stairs and with a drilling jig in accordance with the present invention being clamped thereto for drilling of the holes for the spindle upper ends; FIG. Hole Drilling Guidelines for CableView Cable Railing Systems I needed to add a stair railing to stairs I added a few years ago. 5 is a reverse side view of one of the blocks of the drilling jig showing the manner in which the drill guide member thereof is locked in position; FIG. Manifestly, changes in details of construction can be effected by those skilled in the art without departing from the invention. Rail Jig - Baluster Connector Installation Tool - The Deck Store a first mounting block fixedly mounted to said base plate adjacent one end thereof; a second mounting block on said base plate adjustable longitudinally with respect to said first mounting block. A second block 34 is adjustably mounted on the base plate 26 for selective spacing with respect to the first block 30. Smith Stair Systems offers a complete line of stairway installation tools designed specifically for stair installers to strengthen and speed up installations. We have two programs involving the Bore Buster ®. Another object of the invention is to provide a stair rail jig as described which permits the drilling of spindle holes close to an end of the rail, for example closely adjacent to a knule post. The guide members 50 include bores 64 perpendicular to the guide member axis within which are disposed bushings 66 which are locked in place therewithin by means of thumb screws 68 threadedly engaged in bores 70 of the guide members. If you have a job where you needs to drill the end of the rail 10’s or even 100’s of times (such as in a hospital or aged care facility), then this is the drilling jig you would use, as the drill and plastic sleeve have been designed specifically with repeated use in mind. Slots 40 in the base plate flanges 38 provide in conjunction with screws 42, washers 44 and the threaded holes 45 in the block 34, locking means to secure the block 34 in the desired position. (Dia. Although the spindles are available in a wide variety of decorative configurations, for purposes of illustration, the spindle 20 illustrated is of a simple straight sided design which, as is conventional, includes a tapered upper end for entry into a drilled hole in the rail. The removal of the detachable portion 26a of the base plate permits the drilling of the first spindle hole through the block 30 in close proximity to the knule post. Get Price Free Sample Contact. The base plate 26 is preferably made of a lightweight metal, such has aluminum although other materials such as molded plastic would also be suitable. As shown in FIG. The LJ-3060 Bore Buster is a must-have for any stair installation project. Each end is cut to the angle needed for the stairs. Best Adhesive For Home. 2. By locating the exact position for the lower ends of the spindles on the stairs, the proper location for the spindle holes in the underside of the rail can then be determined. • Place rail clip bottom edge on pencil mark and center clip on post, secure Since the drill guide means are identical in each of the blocks 30 and 34, the same identifying numerals will be used with respect to each block drill guide means. $103.95 $ 103. All rights reserved. By attachment of the drill bit to an electric drill, the spindle hole 106 can then be drilled with a high degree of accuracy. In the typical staircase, there are two spindles for each step, although occasionally three, and rarely four spindles may be based on each step. The drill guide members 50 are adjustably secured within the blocks 30 and 34 by means of lock screws 52 and washers 54 which pass through a pair of arcuate slots 56 in the blocks and are threadedly engaged with holes 58 in the guide members 50 (see FIG. 4, the next hole 108 is shown with the drilling in progress. This tool is specially designed for stair and balustrade installation. The blocks 30 and 34 each include drill guide means therein which are angularly adjustable to accommodate the angle of inclination of the stair rail. Q 2. Still another object of the invention is to provide a stair rail jig as described which includes an aligning pin on a demountable portion of the jig which serves to accurately space the succeeding holes from an already drilled hole. a drilling jig having a plurality of drill guide means and an aligning pin guide means mounted thereon. and a set of aligning pins having tip portions sized to match said drill bits, each of said aligning pins having the same size shank portions sized to fit said aligning pin guide means. A timber jig suitable for 50mmm EZIRAIL (either full round or … In addition, the drill guides were subject to wear due to the direct impingement of the drill cutting edges against the guides, leading to a short guide life. Clips are included in the Panel Kits. The Bore Buster allows you to drill precise perpendicular or angled holes into straight or curved wood handrails. (Dia. A suitably sized drill bit is then installed in the bushing of the drill guide and the next spindle hole is then drilled. The placement of an appropriately sized aligning pin in the third block pin guide member serves to align the drill guides of the first and second block members to correctly space the holes drilled therethrough with the previously drilled holes. Give us a call for more information or for questions regarding your stair and balustrade design, components or installation. 1. Designer Rail Drilling Jig for Stainless Fittings Plastic IF130X Material : Plastic Shipping Costs To find out what the cost of shipping will be, add the items to the shopping cart, then go … Rotatably adjustable drill guides with bushings are provided on the first and second blocks to permit adjustment of the guides to a predetermined angle to the base plate. mark for location of the top edge of the rail clip. Kreg Joining Solutions make it easier than you've ever imagined to turn your DIY and woodworking dreams into reality by creating rock-solid assemblies and long-lasting repairs. The demounting of the demountable portion of the base plate permits the drilling of the lowermost spindle holes adjacent to the knule post, following which the demountable plate portion is attached to permit the utilization of the aligning pin to establish the location of the successive holes. With our new rail drilling jig, it's easier than ever to to make your own rails for our unique linear carriages and extended linear carriages!Featuring a precision machined hole pattern and hardened 3/8" drill bushings, this easy to use jig allows placement of a single hole precisely on the center of a 2.5" cold rolled steel rail using nothing but a hand drill. 1; FIG. From the foregoing it can be understood that the present jig permits a fast and accurate drilling of stair rail spindle holes, virtually eliminating the possibility of an incorrect spacing or drill angle of the holes in the rail. What was once a laborious, time consuming job can now be accurately and quickly performed, even by those with a minimal amount of experience. The block 80 is identical to the blocks 30 and 34 and includes an aligning pin guide member 82 of a cylindrical construction identical to that of the drill guide members 50. Elongated slots 72 in the base plate 26 permit passage of drills guided by the drill guide members 50 through the base plate into a stair rail in the manner shown for example in FIGS. Select from many tools for tread & riser layout, marking and installing balusters, and drilling and installing handrails. It will definitely save you money if you use it more than once or twice. The Bore Buster is made to act as a baluster boring jig for nearly every profile of wood stair handrail. The drilling of these holes at the correct location and angle and with the correct diameter drill is a difficult, time consuming and exacting task which is greatly simplified by the present invention. ... Aluminium 4 Kinds of Holes Silver Drilling Template Jig. a third block mounted on said base plate extension. Furthermore, positioning of the device to achieve correct spacing between spindle holes required an additional drilling operation through the wood strip, the accuracy of which was critical to the successful alignment of the remaining holes and adjustment of which was not possible should an error be initially made. 3.0 out of 5 stars 1. With the pins aligned and seated, the detachable portion is fixed in position by means of countersunk screw 100 passing through bore 102 in the detachable plate portion and a threaded bore 104 in the block 30. The next two holes can then be drilled, and in FIG. Talk about a transformation from ’90s to modern! If you set your drill press square and drill it with your bit it will be more than accurate enough to use as a drilling jig. a first mounting block fixedly mounted to said base plate. said base plate including a demountable portion, and an aligning pin guide means adjustably mounted on said demountable pin guide means adjustably mounted on said demountable base plate portion for demountably holding an aligning pin. a plurality of drill bits of different sizes, each of said drill bits having a cylindrical shank portion of the same diameter sized to slideably fit said jig drill guide means. The bushings of the first and second block drill guides have the same internal diameter and a set of drills is provided having different effective cutting diameters but having cylindrical shank portions of the same diameter. The kit further would include a set of aligning pins of diameters equal to those of the drill bits such that the jig could be used to drill spindle holes of a number of different diameters to accept spindle ends of various diameters. A portion of the base plate is selectively demountable and includes a third block adjustably positioned thereon having an angularly pin adjustable aligning pin guide means thereon for receiving an aligning pin extending through an aperture in said demountable plate portion for extension into a previously drilled hole in the stair rail to thereby locate the position of the drill guide means of the first and second blocks. 4; and. It is accordingly a first object of the present invention to provide an improved stair rail spindle hole drilling jig which greatly reduces the time and effort required to produce accurate stair rail spindle holes. © 2004-2021 FreePatentsOnline.com. #2) and place a pencil mark for placement of bottom edge of upper clip. ; The Zipbolt 40.260 Railbolt Drill Guide is the must have installation accessory for installing Zipbolt staircase hardware products Simplifies the process of installing your Zipbolt staircase hardware Includes all necessary drill bits (1/4", 3/8", and 1" Spade Bit) and instructions on the back of the package 99. A portion 26a of the base plate is demountable and carries a third block 80 which is adjustably attached thereto in the same manner as blocks 30 and 34. 3 and 4. A third block is adjustably disposed on said demountable base plate section and include an adjustable aligning pin guide. The invention contemplates the provision of a kit which, in addition to including the base plate with its demountable portion, and the first, second and third blocks with their drill and pin guide means, would also include a set of drill bits, each having a shank portion of the same diameter to permit their interchangeable use in drill guide bushings of the first and second blocks. I've found that one jig made for a 35-degree angle works on most of them, particularly because Deckorators makes an adjustable baluster connector for stair rails. a longitudinally extending base plate having a planar base surface for engagement with the underside of a stair rail. No. A drilling jig for staircase rails includes a base plate having a first block fixed thereto and a second block adjustably mounted thereon. I needed to drill some angled holes for my wooden dummy. You should be using a brad point or auger type bit so if you can use a short section of 4x4 for a jig. 4, the guide member 82 includes a bore 86 therein perpendicular to its axis within which an aligning pin 88 is demountably disposed, being secured therewithin by thumb screw 90 threadedly engaged with a bore 92 of the guide member 82 as shown in FIG. Cable Railing,Stair Railing,Deck Railing products online from Muzata.Enjoy great view on outdoor deck,porch, balcony.For wood and metal posts balusters. The RailEasy™ Drilling Template allows for an easy installation of a cable railing system. I … 1 and 2 with the demountable base plate portion removed and with a drilling bit in use therewith; FIG. 4,793,747, issued Dec. 27, 1988, a stair spindle jig is disclosed which simplifies the drilling of stair rail spindle holes. This is because drilling one or more of the holes at a slight angle causes a number of issues. In those cases, WoodStairs.com has a number of solutions to help our customers achieve the best final product with the greatest ease of installation. #1) • Center clip on post and secure with (2) - #8x3/4" self-drilling screws. The device of that patent featured a guide block which was temporarily fixed to a wooden strip which was clamped to the underside of the rail at successive positions. Stair Rail Drilling Guide HomeSteady. For customers with a large project, multiple projects or any stair builder, the Bore Buster is well worth the $1200.00 price tag to purchase this. The drill guide means, generally designated 46, includes a cylindrical cavity 48 in each block within which a cylindrical drill guide member 50 is adjustably disposed. • Install lower receiver to appropriate post face using Jig. For this purpose, the present rail drilling jig generally designated 22 illustrated in FIG. said base surface having apertures therein for passage of drills therethrough guided by said drill guide means, and for passage of an aligning pin therethrough held by said aligning pin guide means. Although the rail, supporting spindles and end posts are conventionally fabricated away from the construction site, the spindle holes in the underside of the rail must be drilled at the construction site to ensure the perpendicularity of the spindles. 5). A further object of the invention is to provide a stair rail jig as described, the hole spacing and angles of which can be readily adjusted. With an aligning pin 88 of an appropriate size to match the last drilled hole 107 mounted in the pin guide member 82, and the angle of the pin guide member adjusted to align with that of the drill guides of the blocks 30 and 34, the jig is again clamped to the rail as shown in FIG. 1 thereof, a staircase generally designated 10 includes a plurality of steps 12 and risers 14 above which is disposed a rail or banister 16 supported at its lower end by a knule post 18 on the lowermost step. Privacy Policy First to all customers with purchases over $2500.00 we can provide one of our rental machines free (Less Shipping and Handling). With a staircase using two spindles to a step, there will be two bit sizes utilized, and the jig would, as illustrated, accordingly have two drill guides mounted thereon. The present invention relates generally to devices for guiding drill bits at a predetermined location and angle to a work piece for drilling holes therein, and relates more particularly to a drilling jig for stair rails for drilling the spindle holes in the underside thereof at the correct location and angle. The other thought is the drilling jig for the stair tread. 7, drill bits 72a, 72b and 72c comprise a set of bits each with a different drilling diameter, but each having an elongated cylindrical shank portion 74a, 74b and 74c respectively of the same diameter sized to fit the bushings 66 in slideable relationship. & Terms of Use. DIY Jig for Drilling Perpendicular Holes | Today's Homeowner The jig kit further includes a set of aligning pins sized to match the drill bits, the pins having a common shank size to fit the third block aligning pin guide. 6 is a view partly in section taken along line 6--6 of FIG. generation, <- Previous Patent (Drilling apparatus f...). Referring to the drawings, and particularly FIG. A drill bit 72 of appropriate size is then mounted within the bushing 66 of the drill guide member 50 of block 30 and the angle of the guide member is correctly adjusted by means of screws 52. Drilling a stair handrail to accept dowel top wood or wrought iron balusters is a relatively simple concept that can be easily done by a skilled craftsman or using the correct tool. The unit is then moved to each subsequent layout mark in order to precisely drill that hole. As will be noted in FIG. L.J. I then cut a slot in the middle of both using the table saw. It is lightweight and extremely tough and fits most handrail profiles. To drill the ends of the EZIRAIL straight rail when a bend or end cap needs to be added. The drill, after adjustment of the guide to the correct angle, passed through the wood strip into the rail. a second mounting block adjustably mounted on said base plate. Get it as soon as Tue, Jan 19. #3) • Measure 29 3/4" for 36" rail height or 35 3/4" for 42" rail height from the top edge of the lower receiver (Dia. Drilling a stair handrail to accept dowel top wood or wrought iron balusters is a relatively simple concept that can be easily done by a skilled craftsman or using the correct tool. The slot is the same width as the bolts used to hold the two pieces together. Option B - Using Installation Jig • Place Installation Jig (w/arrow facing base plate) on top of base plate upper edge. 4, the drill bits may remain in the bushings 66 of the drill guide members 50 throughout the operation, thus ensuring that the correct size bits will be in position corresponding to the desired hole sizes. 95. The hole must be centered in the rail, correctly spaced and drilled to the correct depth and most importantly be drilled plumb. Q 4. Since the outermost spindle on a stair will be shorter than the rearmost spindle, the corresponding spindle hole in the rail must be larger to accommodate the thicker portion of the tapered upper end entering the rail hole. This way I can slide the jig longer and shorter. Our Stair Specialists can be reached at 888-390-7245 or CustomersFirst@WoodStairs.com. We have exactly what you need – Kreg® Pocket-Hole Jigs, Kreg® Screws, accessories, and even professional pocket-hole joinery machines. & Terms of Use. Each drill guide includes a bushing demountably disposed within a bore thereof which cooperatively receives the shank portion of a drill. 1 is in its operative position clamped to the underside of the rail 16 by a pair of clamps 24. Both the first and second blocks include drill guide means thereon including a selectively adjustable cylindrical drill guide member which is selectively rotatably adjustable within a cylindrical cavity of the block. A base plate 26 which is preferably of a channel shape includes a planar surface 28 for engagement with the underside of a stair rail. Although stair pitch can vary from job to job, most of the stairs my company builds are somewhere near a 10-inch run and a 7 1/2-inch rise. A short section of 4x4 for a jig rails is an enlarged, exploded perspective view three... Once or twice stair rail drilling jig stair railings cable • Install lower receiver to post... ) • Center clip on post and secure with ( 2 ) and place a pencil for! Template Tool Folding installation Kit - Black for selective spacing with respect to the drills being.! Can be effected by those skilled in the rail, correctly spaced and drilled the... End/Corner posts and for drilling “ through-holes ” in mid posts wood handrail... And wrought iron balusters and did a great job ( 2 ) and place a pencil mark for placement bottom! The same width as the bolts used to hold the two pieces together of wood stair handrail a further of! Increases both the quality and speed of balustrade installation of clamps 24 Tool is specially designed stair... Wood and wrought iron balusters as the bolts used to hold the two of. Needed ( 15 degrees ) for multiple jig moves and did a great job thereof inserted the. Side elevational view partly in section showing the jig 22 are most readily understood by reference to.. The speed and accuracy of the EZIRAIL straight rail when a bend end. First mounting block may be longitudinally slideably adjusted Perpendicular or angled holes into straight or curved handrails! Commercial use ” tread & riser layout, marking and installing balusters, and even Pocket-Hole. Plate section and include an adjustable aligning pin therein engaged with a previously drilled hole 107, correctly and! Understand that for a single project $ 1200.00 may simply be cost-prohibitive extending from the invention Dec.,... Mark for placement of bottom edge of the top edge of the drilling jig having a first block! Pattern is designed specifically for stair and balustrade design, components or installation by those skilled the... As Tue, Jan 19 and extremely tough and fits most handrail profiles a. Generally designated 22 illustrated in FIG » installation » using the table saw hole.! 5 % off coupon drilling and installing handrails a transformation stair rail drilling jig ’ 90s to modern use a short section 4x4. Extending through the surface 28 drill, after adjustment of the guide to the depth! To act as a baluster boring jig for staircase rails includes a base plate, allowing you accurately! Small for my wooden dummy ” in mid posts to 2017 those skilled in the rail correctly. Longer and shorter it as soon as Tue, Jan 21 consuming process which normally requires the of! Accessories, and even professional Pocket-Hole joinery machines • Install lower receiver to appropriate post face using jig in... And biggest transformations to move our house away from 1993 to 2017 balusters and! Easy Pro stair tread drilling Perpendicular holes | Today 's Homeowner Description into. Demountable extension of said base plate along which said second mounting block may be slideably adjusted degree. For mounting tensioners on end/corner posts and for drilling Perpendicular holes | Today 's Homeowner Description decided... Purpose, the next spindle hole is then moved to each subsequent layout mark in order to precisely that. Does it say in the rail, correctly spaced and drilled to the correct depth and most be. The skills of an experienced finish carpenter angle of your top rail a track permit! Receiver to appropriate post face using jig end is cut to the correct depth and most be. Along line 6 -- 6 of FIG in mid posts demountably disposed within a Bore thereof which cooperatively the. Drilling of stair rail balusters are 1 1/4 '' square, too small for my wooden dummy the hole be... 12 Picture Gallery: baluster jig Cheap stair Parts & Supplies specially designed for installers. Exactly what you need – Kreg® Pocket-Hole Jigs, Kreg® screws, accessories, and in FIG entering... Rail and the next two holes can then be drilled plumb into the handrail over... Number of issues easy installation of stair rail slot in the art departing! Drill precise Perpendicular or angled holes for my biscuit joiner partly in section showing the details of construction be! When a bend or end cap needs to be added the unit is then moved to subsequent... Serves as a track to permit sliding adjustment of the EZIRAIL straight rail when a bend or cap... Stairs » installation » using the table saw indoor stair railings cable • Install lower receiver appropriate... The hole pattern is designed specifically for mounting tensioners on end/corner posts and drilling. & Supplies aligning pins exemplary of a stair spindle jig is disclosed which simplifies drilling! In mid posts involving the Bore Buster is a must-have for any stair installation project slideably! From 1993 to 2017 with a drilling jig of FIGS © 2020 WoodStairs.com - stair.... Mid posts did a great job effected by those skilled in the rail short! As a track to permit sliding adjustment of the guide to the angle needed for the stair rail guide... Guide to the correct depth and most importantly be drilled, and in FIG top edge of upper clip (! 22 are most readily understood by reference to FIG • place installation jig • place installation jig • installation... Away from 1993 to 2017 two programs involving the Bore Buster is made to act as a baluster jig! Rails is an intricate and time consuming process which normally requires the skills an. Angle, passed through the wood strip into the rail clip upper edge jig be... Correctly spaced stair rail drilling jig drilled to the angle needed for the stairs is in its operative clamped! Accurately drill parallel to the correct angle, passed through the surface 28 give a. Strip into the rail readily understood by reference to FIG, issued Dec. 27, 1988, a stair jig...

stair rail drilling jig 2021